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Technological Advantage

The Technological Advantage

RIB Structure

Performance of a concrete structure is relatively dependent on the rib style of the TMT bars and the steel-concrete bond for that particular structure. Two or more angular ribs, equally spread around the surface, are necessary to uphold the concrete bond and the tensile load of the structure at large.
At Virla Gold, along with Our proficient engineers we have developed an extensive Grip Anatomy termed as MAXX GRIP. Maxx Grip ensures the maximum grip between the concrete and The Steel.

Cooling Bed

The cooling bed is located in the rolling mill after the rolling of the steel material is completed. It supports and permits the hot rolled bars from the last stand of the mill to cool. Cooling bed cools the bars as well as cross transfers them towards the discharge end. In a cooling bed the temperature of the entire length of the bar is to be cooled at the same time. If not, it develops stresses in the bar.
We have installed the most Automatic cooling bed with automatic Layover System to ensure the uniform cooling of the Bars as well as The Rack Type Cooling Systems Preserves the Outer periphery & RIB Structure of the TMT Bars.

Bending, Stacking and Dispatch System

As TMT Bars due to its Length is a bit Complex product in the matter of handling and Loading. It is very important to develop proper system to handle huge productions to avoid Miss-handling and Dispatch related Issues.
As we mentioned earlier Virla Gold is the most advanced TMT Manufacturing unit of Rajasthan. In this section too, we have developed an Automatic and Robotic Series of equipment to ensure the Effortless handling and Dispatch on Daily basis

Quality

The quality is at par with any brands in the state. We assure that the physical properties like Yield & Tensile strengths, minimum 15% elongation is within the range specified by BIS. The most important quality issue in TMT bars is widely known as the CV (Characteristic value) of bars. This particular test will prove the quality of the bar. VIRLA GOLD 550 is one such premium quality bar to maintain CV as designated by BIS.

Our 5S INSPECTION SYSTEM

To deliver a uniform TMT bar throughout, any company should maintain a BIS and ISO advisable quality and inspection system, alon with their necessary laboratory instruments. At Virla, we have developed a 3 Stage quality inspection system, which starts from -

  • Raw Material Inspection : Every consignment is thoroughly chemically and physically inspected before transferring into yards. We are equipped with advanced spectrometer to check the chemical properties of the billets.
  • Rolling Section : To ensure the flawless and uninterrputed production cycle, we regularly monitor the running temperature of the billets. Our stands and rolls are also regularly QC on periodic cycle to avoid inferior quality production.
  • TMT Inspection : As our primary Motto to deliver quality TMT bars, our every batch is tested in between the process as well as final product to ensure uniform quality

Our Technology

VIRLA GOLD TMX 550 - is rolled with an advanced technique to attain the tight dimensional values as per the BIS stands 1786-2008 (considering the latest revision) and passed through the quenching system by GERMAN THERMEX TECHNOLOGY and self-tempered on the automatic cooling bed and Auto Bending and Stacking system.